Takeda Industries takes on regrinding and manufacturing with ANCA FX5 Linear

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Takeda Industries, led by President Ken Takahashi, has built a strong reputation for its expertise in regrinding carbide end mills. This reputation has now expanded into tool manufacturing, thanks to their adoption of ANCA’s FX5 Linear grinding machine.

The journey began with a request from a major user’s central grinding division, which set the stage for Takeda’s early success. Over time, their focus on quality and precision helped them gain the trust of both major corporations and small to medium manufacturers. Today, the company maintains a 6:4 balance between tool regrinding and manufacturing, marking a significant evolution from its early days.

From regrinding to manufacturing

President Takahashi shared the company’s progression: "Initially, we were regrinding insert tips, but by leveraging our network, we began receiving orders for carbide end mills. By the early 2000s, our focused sales efforts allowed us to specialise in regrinding tools with shafts."

Takeda Industries soon expanded into manufacturing tools, particularly end mills. Major tool manufacturers began requesting modifications, such as adding a radius (R) to straight end mills. This shift propelled the company into end mill manufacturing, where it quickly built a strong track record.

"We visit over 40 customers weekly to secure orders," Takahashi explained. "Including trading routes, we regrind around 2,000 tools monthly and manufacture up to 800 tools during busy periods."

The introduction to ANCA machines came eight years ago when Takeda Industries was exploring opportunities to scale their manufacturing capabilities.

"At the time, we were focusing on mass-producing tools. Through industry connections and observing the endless potential of ANCA’s software, we began seriously considering adopting an ANCA machine," said Takahashi.

In December 2022, the company introduced the FX5 Linear, a decision that has transformed their operations. President Takahashi, at the age of 68, personally stepped into the role of operator, ensuring a smooth integration of the new technology.

FX5 Linear enables continuous operation for Takeda Industries

The FX5 Linear’s advanced features, including its simple loader and LaserUltra on-machine measurement, enabled Takeda Industries to achieve continuous tool manufacturing operations for the first time.

"The machine automatically adjusts if a tool is outside tolerance, which is a game-changer. It’s particularly effective during nights and holidays, allowing us to maximise productivity. Our production volume has increased significantly—several times more than before. We simply can’t afford not to use it," Takahashi emphasised.

He also praised the machine’s performance: "The axis feed speed is dramatically faster compared to conventional machines. For instance, the speed of cutting grooves is incomparable. The axis configuration is also highly efficient, allowing precise, close-range movements that improve machining accuracy."

President Takahashi highlighted the critical role of ANCA’s technical support during the transition: "We faced challenges early on, but ANCA Japan’s technical staff provided immediate and effective support. Thanks to their assistance, we’ve been able to master the machine and fully utilise its capabilities. I have nothing but gratitude for their dedication."

With the FX5 Linear now a core part of their operations, Takeda Industries is focusing on training younger staff to ensure the company’s continued growth.

"At 68 years old, I may be the oldest ANCA operator," Takahashi said, adding that he remains committed to mentoring the next generation of operators to carry forward the company’s success.

Takeda Industries’ adoption of the FX5 Linear reflects a strategic shift toward innovation and efficiency. By combining advanced technology with decades of expertise, the company has positioned itself to meet growing demands in both regrinding and manufacturing. With the FX5 Linear at the heart of its operations, Takeda Industries remains ready to embrace the future of precision tool production.