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InsertsPRO

Insert grinding without limits

Products / Software / Software Options

Precision That Pays

Reduce costs, cut waste, and deliver consistently high-quality results with optimised grinding.

Smarter Production

Automated setups, rapid changeovers, and advanced simulation for first-time-right results.

Future-Ready Flexibility

An Industry 4.0 software solution that scales with your production needs.

Insert grinding without limits.

InsertsPRO, ANCA's special inserts grinding package, is a fully flexible, high-precision software solution that empowers cutting tool manufacturers with a universal approach to insert grinding - combining advanced simulation, automation, and optimised features to deliver unmatched quality, efficiency, and profitability - all in one user-friendly package.
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PRECISION AND PROFITABILITY IN ONE PACKAGE
Cut costs, speed up setups, and maximise output with smarter grinding and less operator input.
ULTIMATE FLEXIBILITY
Produce any insert, switch jobs fast, and stay efficient with automated, versatile workflows.
CONSISTENT PREMIUM QUALITY
Deliver superior performance and consistency across all inserts with precision-engineered results.
FUTURE-READY
Industry 4.0 software with advanced simulation ensures first-time-right grinding and evolving capability.
USER-FRIENDLY AND UNIVERSAL SOLUTION
A complete and intuitive platform that supports all geometries, clamps, and alignments—streamlining complex grinding.

Tailored Features in InsertsPRO

FINISHED PART SIMULATION
  • Virtually validate your grinding process before production.
  • Simulate the finished insert to check insert geometry, grinding wheel setup, toolpath, and tolerances - to ensure accuracy, surface quality, and zero collisions.
  • Minimise setup time, reduce waste, and eliminate costly errors.
PROFILE DEFINITION
  • With full design flexibility, define profiles using the intuitive Profile Editor or import via DXF files.
  • An overlay with a created shape ensures correct alignment and geometry matching.
  • The trim function allows fine adjustments to the profile, while flexible lead-in and lead-out options enable smooth transitions during grinding.
MULTIPLE CUTTING EDGES
  • Design complex inserts with multiple cutting edges.
  • Gain precise control over each edge’s geometry and position to enhance tool performance and application-specific functionality.
CLAMPING ORIENTATION
  • Choose from six clamping orientations to perfectly align inserts for optimal grinding.
  • Accurately grind both relief and rake faces, apply advanced transformations, and fine-tune Z-direction offsets for precision and flexibility.
RELIEF FUNCTIONALITY
  • Achieve optimal results across diverse tool geometries and cutting conditions with advanced grinding controls.
  • Define multiple reliefs, tailor corner types, and apply diverse grinding styles - compatible with a wide range of wheel types.
PROFILE RAKE FACE
  • Design and edit comprehensive profile rake faces with ease using the Profile Editor or by importing DXF files.
  • Support for overlay with created shapes, uses standard wheels, and multiple rake face definitions ensures precision and versatility.
RAKE FACE COMPENSATION
  • Ensure accurate adjustments with automatic calculation for rake face compensation.
  • Supports multiple rake faces and enables DXF file overlay comparison for precise alignment and verification.
CIM3D
  • Enhance programming confidence with machine-level simulation.
  • Features include process analysis and optimisation to improve efficiency, collision detection for safe operation, and various measurement options to verify accuracy.
  • Import custom clamping fixtures for a realistic and flexible simulation environment, and optimised setup.

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